Conduit Fill Chart & Calculator

Free NEC conduit fill calculator with full fill charts. Enter your wires to get the fill percentage and the minimum conduit size for EMT, PVC, RMC, IMC, ENT, FMC and LFMC, plus how many wires fit in each trade size (Chapter 9, Tables 1, 4 and 5).

NEC edition

Inputs

Conductors in Conduit

wires
wires
wires
wires
wires

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How it works & the NEC rules behind it

Quick answer: NEC Chapter 9, Table 1 limits the wires in a conduit to 40% of its internal area for 3 or more conductors, 31% for 2 conductors and 53% for 1 conductor. Add up the Table 5 area of every wire (grounds included), then pick the smallest conduit whose Table 4 area at that percentage is at least as large. The calculator above does it in one step, and the conduit fill chart and wires-per-conduit tables below give the answers for every size.

Jump to a conduit (pipe) fill chart: Quick lookup (all types) · EMT · PVC Sch 40 · PVC Sch 80 · Rigid (RMC) · IMC · ENT · FMC · LFMC · XHHW wire · Fill areas by size

The National Electrical Code regulates the volume of conductors inside a raceway to prevent excessive heat buildup and avoid damaging conductor insulation during pulling operations.

NEC Chapter 9 Table 1 Fill Rules:

  • 1 Conductor: Maximum allowable fill is 53% of total interior conduit cross-sectional area.
  • 2 Conductors: Maximum allowable fill is 31% of total interior conduit area (lower to prevent jamming / wedging).
  • 3 or More Conductors: Maximum allowable fill is 40% of total interior conduit area.
  • Conduit Nipples (§310.15(C)(1) & Chapter 9 Note 4): Where conduit or tubing does not exceed 24 inches (600 mm) in length, raceway fill can be increased to 60% and bundling ampacity derating does not apply. Choose "Yes" under Conduit nipple in the calculator to use this limit.

Using the calculator

  1. Pick the conduit type (EMT, PVC Schedule 40, RMC and so on) and your trade size.
  2. Choose the wire insulation. THHN/THWN-2 and XHHW have different Table 5 areas, so pick the one on your wire.
  3. Enter each wire size and how many you are pulling. Include the equipment grounding conductor and any neutral. You can mix up to five sizes.
  4. Press Calculate. You get the fill percentage, a pass or fail against the limit, and the minimum conduit size for that raceway type.

Related conduit guides

Formulas & equations

Total Wire Area = Σ (Wire Count × Individual Conductor Area from Table 5) Max Allowable Area = Conduit Internal Area (Table 4) × (Max Fill % / 100) % Fill Used = (Total Wire Area / Conduit Internal Area) × 100% Wires That Fit = Conduit Internal Area × 0.40 ÷ One Wire Area (round up at .8 or more, Note 7)
Where:
• Conductor cross-sectional dimensions include insulation from NEC Chapter 9, Table 5.
• Internal raceway dimensions are sourced from NEC Chapter 9, Table 4.
• The last formula applies to 3 or more conductors of the same size; use 0.53 for one wire and 0.31 for two.

NEC reference table

Every chart below is generated from the same NEC Chapter 9 data as the calculator, so the numbers always match. Wire counts come first; the fill areas for each trade size follow.

Conduit fill chart: quick lookup by trade size (THHN/THWN-2)

Find your trade size, then read across for the maximum number of same-size THHN/THWN-2 wires in EMT, IMC, rigid, flexible metal and PVC Schedule 40 conduit at 40% fill. Scroll the table sideways for larger wire sizes.

Trade sizeConduit#14#12#10#8#6#4#3#2#1#1/0#2/0#3/0#4/0250 kcmil300 kcmil350 kcmil400 kcmil500 kcmil600 kcmil700 kcmil750 kcmil
1/2"EMT12953211111–––––––––––
IMC1410632111111––––––––––
RMC (rigid)13963211111–––––––––––
FMC13963211111–––––––––––
PVC Schedule 4011853111111–––––––––––
3/4"EMT2216106421111111––––––––
IMC2417116432111111––––––––
RMC (rigid)2216106421111111––––––––
FMC2216106421111111––––––––
PVC Schedule 40211595421111111––––––––
1"EMT3526169743311111111–––––
IMC392918107443211111111––––
RMC (rigid)36261797433111111111––––
FMC3324159643311111111–––––
PVC Schedule 403425159643311111111–––––
1-1/4"EMT6145281612765432111111111–
IMC68493118138654332111111111
RMC (rigid)6346291612765432111111111–
FMC52382414106543211111111–––
PVC Schedule 40604327161176533211111111––
1-1/2"EMT846138221610875433211111111
IMC916742241711975443211111111
RMC (rigid)856239221610875433211111111
FMC76563520149764432111111111
PVC Schedule 4082593721159875433211111111
2"EMT1381016336261613118765433211111
IMC1491096939281715129865433221111
RMC (rigid)1401026437271614118765433221111
FMC135986235251613118765433211111
PVC Schedule 40135996236261613118765433211111
2-1/2"EMT24117611164462824201512108765443221
IMC211154975640252117131197654433211
RMC (rigid)200146925338232017121087654332111
FMC202147935338242017121097654332111
PVC Schedule 40193141895137221916121087644332111
3"EMT3642661679669433630221916131197665433
IMC326238150866238322720171412987654333
RMC (rigid)309225142825936312619161311976554333
FMC291212134775534292418151210876554332
PVC Schedule 40299218137795735302518151311976554332
3-1/2"EMT4763472191269156474029252017141110986544
IMC436318200115835143362723191613109876544
RMC (rigid)412301189109794841342521181512108775444
FMC39628918210576463933242017141298765443
PVC Schedule 40401293184106774740332521171412108765443
4"EMT6084432791611167160513732262218151311108765
IMC562410258149107665647352924201713121097655
RMC (rigid)531387244140101625344332723191613111087655
FMC5183782381379961514332272218151211987554
PVC Schedule 405173772381379961514332272218151211987554
5"RMC (rigid)83360838322115998837051433630252017151311987
PVC Schedule 4081559437421615696816850423529242017151311987
6"RMC (rigid)120287755231823014112010074635243362925222016131111
PVC Schedule 4011788595413122251381179873615142352824211916131111

Conduit wire fill chart: how many THHN/THWN-2 wires fit (40% fill)

Maximum number of same-size THHN/THWN-2 conductors per conduit, worked the same way as NEC Annex C (Tables C.1 to C.12). Mixed sizes: add the Table 5 areas, or use the calculator. A dash means not even one wire of that size is permitted.

EMT conduit fill chart (THHN wires per conduit)

Wire size1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"
#141222356184138241364476608
#12916264561101176266347443
#1051016283863111167219279
#83691622366496126161
#6247121626466991116
#41247101628435671
#3113681324364760
#2113571120304051
#111145815222937
#1/011134712192532
#2/0–1123610162026
#3/0–111358131722
#4/0–111247111418
250 kcmil––1113691115
300 kcmil––1113571013
350 kcmil––111246911
400 kcmil–––11146810
500 kcmil–––1113568
600 kcmil–––1112457
700 kcmil–––1112346
750 kcmil––––111345

PVC Schedule 40 conduit fill chart (THHN wires per conduit)

Wire size1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"5"6"
#1411213460821351932994015178151178
#1281525435999141218293377594859
#10591527376289137184238374541
#83591621365179106137216312
#614611152637577799156225
#412479162235476196138
#311368131930405181117
#21135711162533436898
#1111358121825325073
#1/0111347101521274261
#2/0–1123681317223551
#3/0–1113571114182942
#4/0–111246912152435
250 kcmil––11134710122028
300 kcmil––1113468111724
350 kcmil––111235791521
400 kcmil–––11135681319
500 kcmil–––11124571116
600 kcmil–––1111345913
700 kcmil––––111345811
750 kcmil––––111234711

PVC Schedule 80 conduit fill chart (THHN wires per conduit)

Wire size1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"5"6"
#149172851701181702653584647361055
#1261220375186124193261338537770
#10471323325478122164213338485
#8247131831457095123195279
#61359132232516889141202
#411368142031425486124
#311357121726354673105
#21124610142230396188
#1–11347101622294565
#1/0–1123691418243855
#2/0–1113571115203246
#3/0–111246913172638
#4/0––11135810142231
250 kcmil––1113468111825
300 kcmil–––11235791522
350 kcmil–––11135681319
400 kcmil–––11134671217
500 kcmil–––11123561014
600 kcmil––––111345812
700 kcmil––––111234710
750 kcmil––––11123479

Rigid (RMC) conduit fill chart (THHN wires per conduit)

Wire size1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"5"6"
#1413223663851402003094125318331202
#12916264662102146225301387608877
#106101729396492142189244383552
#83691622375382109140221318
#6247121627385979101159230
#4124710162336486298141
#311368142031415383120
#211357111726344470100
#1111458121925335174
#1/0111347101621274363
#2/0–1123681318233652
#3/0–1113571115193043
#4/0–111246912162536
250 kcmil––11135710132029
300 kcmil––1113468111725
350 kcmil––1112357101522
400 kcmil––111235781320
500 kcmil–––11124571116
600 kcmil–––1111346913
700 kcmil–––1111345811
750 kcmil––––111345711

IMC conduit fill chart (THHN wires per conduit)

Wire size1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"
#141424396891149211326436562
#121017294967109154238318410
#106111831426997150200258
#836101824395686115149
#6247131728406283107
#41348111725385166
#3124691521324356
#2113571217273647
#111245913202735
#1/011134811172329
#2/01113469141924
#3/0–112357121620
#4/0–11124691317
250 kcmil––1113581013
300 kcmil––111347912
350 kcmil––111246810
400 kcmil––11123579
500 kcmil–––1113467
600 kcmil–––1112356
700 kcmil–––1111345
750 kcmil–––1111345

ENT (flexible PVC) conduit fill chart (THHN wires per conduit)

Wire size1/2"3/4"1"1-1/4"1-1/2"2"
#141121346082135
#1281525435999
#105915273762
#8359162136
#6146111526
#41247916
#31136813
#21135711
#1111358
#1/0111347
#2/0–11236
#3/0–11135
#4/0–11124
250 kcmil––1113
300 kcmil––1113
350 kcmil––1112
400 kcmil–––111
500 kcmil–––111
600 kcmil–––111
700 kcmil––––11
750 kcmil––––11

Flexible metal conduit (FMC) fill chart (THHN wires per conduit)

Wire size3/8"1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"
#1441322335276135202291396518
#12391624385698147212289378
#1016101524356293134182238
#813691420355377105137
#6124610142538557699
#4–124691624344661
#3–113571320293951
#2–113461117243343
#1–11134812182432
#1/0–11124710152027
#2/0––111369121722
#3/0––111257101418
#4/0––11114681215
250 kcmil–––111357912
300 kcmil–––111346811
350 kcmil–––11123579
400 kcmil––––1113568
500 kcmil––––1112457
600 kcmil–––––111345
700 kcmil–––––111345
750 kcmil–––––111234

Liquidtight (LFMC) conduit fill chart (THHN wires per conduit)

Wire size3/8"1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"
#1481322366381134201308401523
#12591626465997146225292381
#1036101629376192141184240
#813691621355381106138
#61247121525385976100
#41124791523364761
#31113681320304052
#21113571117263344
#1–11145812192532
#1/0–11134710162127
#2/0––112368131723
#3/0––111357111419
#4/0––11124691215
250 kcmil–––1113571012
300 kcmil–––111346811
350 kcmil–––11123579
400 kcmil––––1113568
500 kcmil––––1112457
600 kcmil––––1111346
700 kcmil––––1111345
750 kcmil–––––111335

XHHW-2 conduit fill chart

XHHW-2 has a thicker insulation than THHN in the small sizes (#14 to #6), so fewer wires fit. From #4 up the two are almost the same size.

EMT: XHHW-2 wires per conduit

Wire size1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"
#1481525435896168254332424
#1261119334574129195255326
#10581424335596145190243
#82581318305381105135
#6136101422396078100
#41247101628435672
#3113681424364861
#2113571120314051
#111145815233038
#1/011134713192532
#2/0–1123610162127
#3/0–111359131722
#4/0–111247111418
250 kcmil––1113691215
300 kcmil––1113581013
350 kcmil––111247911
400 kcmil–––11146810
500 kcmil–––1113568
600 kcmil–––1112456
700 kcmil––––112346
750 kcmil––––111345

PVC Schedule 40: XHHW-2 wires per conduit

Wire size1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"5"6"
#1481424425794135209280361568822
#1261118324472103160215277436631
#10481324325477119160206325470
#8247131830436689115181261
#613510132232496685134193
#412479162335486197140
#311368131930405282118
#21135711162534446999
#1111358121925325174
#1/0111347101621274362
#2/0–1123681317233652
#3/0–1113571114193043
#4/0–111246912152435
250 kcmil––11135710132029
300 kcmil––1113468111725
350 kcmil––111235791522
400 kcmil–––11135681319
500 kcmil–––11124571116
600 kcmil–––1111345913
700 kcmil––––111345811
750 kcmil––––111234711

RMC (rigid): XHHW-2 wires per conduit

Wire size1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"5"6"
#1491525445998140215288370581839
#1271219334575107165221284446644
#10591425345680123164212332480
#8358141931446891118185267
#613610142333516887137197
#4124710162437496399143
#311368142031415384121
#211357121726354570101
#1111459121926335276
#1/0111347101622284464
#2/0–1123691318233753
#3/0–1113571115193044
#4/0–111246912162536
250 kcmil––11135710132030
300 kcmil––1113469111825
350 kcmil––1112367101522
400 kcmil––111235791420
500 kcmil–––11124571116
600 kcmil–––1111346913
700 kcmil–––1111345811
750 kcmil––––111345711

*Counts follow the NEC Annex C method for conductors of the same size: Table 4 area × Table 1 percentage ÷ Table 5 area, rounded up to the next whole wire when the decimal is 0.8 or more (Chapter 9, Note 7). Where only 1 or 2 wires fit, the 53% and 31% limits apply. For mixed wire sizes, Note 7 does not apply, so use the calculator.

Conduit fill area chart: 53%, 31%, 40% and 60% limits by size

Areas are in square inches. "Nipple" is a raceway 24 inches or shorter (60% fill).

Electrical Metallic Tubing (Art. 358)

Trade sizeInternal dia. (in)Total area (in²)1 wire, 53% (in²)2 wires, 31% (in²)3+ wires, 40% (in²)Nipple, 60% (in²)
1/2"0.6220.3040.1610.0940.1220.182
3/4"0.8240.5330.2820.1650.2130.320
1"1.0490.8640.4580.2680.3460.518
1-1/4"1.3801.4960.7930.4640.5980.898
1-1/2"1.6102.0361.0790.6310.8141.222
2"2.0673.3561.7791.0401.3422.014
2-1/2"2.7315.8583.1051.8162.3433.515
3"3.3568.8464.6882.7423.5385.308
3-1/2"3.83411.5456.1193.5794.6186.927
4"4.33414.7537.8194.5735.9018.852

Rigid Metal Conduit (Art. 344)

Trade sizeInternal dia. (in)Total area (in²)1 wire, 53% (in²)2 wires, 31% (in²)3+ wires, 40% (in²)Nipple, 60% (in²)
1/2"0.6320.3140.1660.0970.1260.188
3/4"0.8360.5490.2910.1700.2200.329
1"1.0630.8870.4700.2750.3550.532
1-1/4"1.3941.5260.8090.4730.6100.916
1-1/2"1.6242.0711.0980.6420.8281.243
2"2.0833.4081.8061.0561.3632.045
2-1/2"2.4894.8662.5791.5081.9462.920
3"3.0907.4993.9742.3253.0004.499
3-1/2"3.57010.0105.3053.1034.0046.006
4"4.05012.8826.8273.9935.1537.729
5"5.07320.21210.7126.2668.08512.127
6"6.09329.15815.4549.03911.66317.495

Intermediate Metal Conduit (Art. 342)

Trade sizeInternal dia. (in)Total area (in²)1 wire, 53% (in²)2 wires, 31% (in²)3+ wires, 40% (in²)Nipple, 60% (in²)
1/2"0.6600.3420.1810.1060.1370.205
3/4"0.8640.5860.3110.1820.2340.352
1"1.1050.9590.5080.2970.3840.575
1-1/4"1.4481.6470.8730.5110.6590.988
1-1/2"1.6832.2251.1790.6900.8901.335
2"2.1503.6311.9241.1261.4522.179
2-1/2"2.5575.1352.7221.5922.0543.081
3"3.1767.9224.1992.4563.1694.753
3-1/2"3.67110.5845.6103.2814.2346.350
4"4.16613.6317.2244.2265.4528.179

Rigid PVC Conduit, Schedule 40 / HDPE (Art. 352, 353)

Trade sizeInternal dia. (in)Total area (in²)1 wire, 53% (in²)2 wires, 31% (in²)3+ wires, 40% (in²)Nipple, 60% (in²)
1/2"0.6020.2850.1510.0880.1140.171
3/4"0.8040.5080.2690.1570.2030.305
1"1.0290.8320.4410.2580.3330.499
1-1/4"1.3601.4530.7700.4500.5810.872
1-1/2"1.5901.9861.0530.6160.7941.192
2"2.0473.2911.7441.0201.3161.975
2-1/2"2.4454.6952.4881.4551.8782.817
3"3.0427.2683.8522.2532.9074.361
3-1/2"3.5219.7375.1613.0183.8955.842
4"3.99812.5546.6543.8925.0227.532
5"5.01619.76110.4736.1267.90411.857
6"6.03128.56715.1418.85611.42717.140

Rigid PVC Conduit, Schedule 80 (Art. 352)

Trade sizeInternal dia. (in)Total area (in²)1 wire, 53% (in²)2 wires, 31% (in²)3+ wires, 40% (in²)Nipple, 60% (in²)
1/2"0.5260.2170.1150.0670.0870.130
3/4"0.7220.4090.2170.1270.1640.245
1"0.9360.6880.3650.2130.2750.413
1-1/4"1.2551.2370.6560.3830.4950.742
1-1/2"1.4761.7110.9070.5300.6841.027
2"1.9132.8741.5230.8911.1501.724
2-1/2"2.2904.1192.1831.2771.6482.471
3"2.8646.4423.4141.9972.5773.865
3-1/2"3.3268.6884.6052.6933.4755.213
4"3.78611.2585.9673.4904.5036.755
5"4.76817.8559.4635.5357.14210.713
6"5.70925.59813.5677.93510.23915.359

Electrical Nonmetallic Tubing (Art. 362)

Trade sizeInternal dia. (in)Total area (in²)1 wire, 53% (in²)2 wires, 31% (in²)3+ wires, 40% (in²)Nipple, 60% (in²)
1/2"0.6020.2850.1510.0880.1140.171
3/4"0.8040.5080.2690.1570.2030.305
1"1.0290.8320.4410.2580.3330.499
1-1/4"1.3601.4530.7700.4500.5810.872
1-1/2"1.5901.9861.0530.6160.7941.192
2"2.0473.2911.7441.0201.3161.975

Flexible Metal Conduit (Art. 348)

Trade sizeInternal dia. (in)Total area (in²)1 wire, 53% (in²)2 wires, 31% (in²)3+ wires, 40% (in²)Nipple, 60% (in²)
3/8"0.3840.1160.0610.0360.0460.070
1/2"0.6350.3170.1680.0980.1270.190
3/4"0.8240.5330.2820.1650.2130.320
1"1.0200.8170.4330.2530.3270.490
1-1/4"1.2751.2770.6770.3960.5110.766
1-1/2"1.5381.8580.9850.5760.7431.115
2"2.0403.2691.7331.0131.3081.961
2-1/2"2.5004.9092.6021.5221.9642.945
3"3.0007.0693.7472.1912.8284.241
3-1/2"3.5009.6215.0992.9833.8485.773
4"4.00012.5666.6603.8955.0267.540

Liquidtight Flexible Metal Conduit (Art. 350)

Trade sizeInternal dia. (in)Total area (in²)1 wire, 53% (in²)2 wires, 31% (in²)3+ wires, 40% (in²)Nipple, 60% (in²)
3/8"0.4940.1920.1020.0600.0770.115
1/2"0.6320.3140.1660.0970.1260.188
3/4"0.8300.5410.2870.1680.2160.325
1"1.0540.8730.4630.2710.3490.524
1-1/4"1.3951.5280.8100.4740.6110.917
1-1/2"1.5881.9811.0500.6140.7921.189
2"2.0333.2461.7201.0061.2981.948
2-1/2"2.4934.8812.5871.5131.9522.929
3"3.0857.4753.9622.3172.9904.485
3-1/2"3.5209.7315.1573.0173.8925.839
4"4.02012.6926.7273.9355.0777.615

*Source: NEC Chapter 9, Table 1 (fill percentages) and Table 4 (dimensions and percent area of conduit and tubing). Use the 40% column for most installations.

Worked example, step by step

Example Calculation: Sizing EMT for (4) #3/0 THHN + (1) #6 Ground

Scenario: You are pulling 4 circuit conductors (#3/0 AWG THHN) and 1 equipment grounding conductor (#6 AWG THHN) in Electrical Metallic Tubing (EMT).

  • Step 1 (Find Conductor Areas from Table 5):
    • (4) #3/0 THHN = 4 × 0.2679 in² = 1.0716 in²
    • (1) #6 THHN = 1 × 0.0507 in² = 0.0507 in²
    • Total Conductor Area = 1.1223 in²
  • Step 2 (Determine Fill Limit): Since count is 5 conductors (3+), max fill is 40%.
  • Step 3 (Table 4 Comparison):
    • 1-1/2" EMT (40% area = 0.814 in²) → 1.1223 > 0.814 (FAILS)
    • 2" EMT (40% area = 1.342 in²) → 1.1223 ≤ 1.342 (PASSES at 33.4% fill)
  • Result: Install minimum 2-inch EMT Conduit.

Frequently asked questions

In 1/2-inch EMT at the 40% limit you can pull up to 12 #14, 9 #12, 5 #10 or 3 #8 THHN conductors of the same size. In 3/4-inch EMT the counts are 22, 16, 10 and 6. In 1-inch EMT they are 35, 26, 16 and 9. Mixed sizes need the area method: add each wire's Table 5 area and compare the total with 40% of the conduit area.

In 3/4-inch conduit, #12 THHN fits up to 16 wires in EMT, 16 in rigid (RMC), 17 in IMC, 15 in PVC Schedule 40 and 12 in PVC Schedule 80 at 40% fill. PVC Schedule 80 holds fewer wires because its walls are thicker.

Look up each conductor's area in Chapter 9, Table 5 and multiply by the number of wires. Add them to get the total wire area. Find the conduit's internal area in Table 4 and multiply it by the Table 1 limit (53% for one wire, 31% for two, 40% for three or more). If the total wire area is no larger than that figure, the fill passes. The calculator on this page does all of this and also returns the smallest conduit that works.

Chapter 9, Table 1 allows wires to take up no more than 40% of a conduit's internal cross-sectional area when three or more conductors are installed. The limit is 53% for a single conductor and 31% for two conductors. The extra air space keeps heat down and makes pulling easier without damaging insulation.

Yes. Even though equipment grounding conductors (EGCs) do not carry current during normal operation (and thus are excluded from ampacity derating under §310.15(C)(1)), their physical cross-sectional area takes up space in the raceway and must be counted in Chapter 9 Table 1 conduit fill calculations.

Three #12 THHN (3 × 0.0133 in²) plus one #14 THHN (0.0097 in²) total 0.0496 in². That is within the 40% limit of 1/2-inch EMT, so 1/2-inch EMT is the smallest size that passes. Always check the result for your own wire mix in the calculator.

Four #10 THHN (4 × 0.0211 in²) plus one #12 THHN (0.0133 in²) total 0.0977 in². The smallest EMT that passes at 40% fill is 1/2-inch EMT. For three #4/0 THHN and a #2 ground the smallest EMT is 2-inch.

Use the insulation printed on your wire. Table 5 gives different areas for THHN/THWN-2 and XHHW/XHHW-2 (for example #12 is 0.0133 in² for THHN and 0.0181 in² for XHHW). Choosing the wrong one can make an overfilled conduit look compliant, so set the Insulation type field before you calculate.

Schedule 80 PVC is manufactured with extra-thick sidewalls to resist physical damage (§352.10(F)). Because the outside diameter is standard, the internal diameter and total cross-sectional area are substantially smaller than Schedule 40 PVC or thin-wall EMT.

Under Chapter 9, Table 1, Note 4, where conduit or tubing sections do not exceed 24 inches (600 mm) in length between enclosures, the maximum allowable fill is increased from 40% to 60%, and ampacity adjustment factors (derating) do not apply. Select "Yes" under Conduit nipple in the calculator to apply it.

Yes. Electricians often call conduit "pipe", so a pipe fill chart, conduit wire fill chart and NEC conduit fill chart all mean the same thing: the number of wires of one size allowed in each conduit trade size. The charts on this page cover EMT, PVC Schedule 40 and 80, rigid (RMC), IMC, ENT, FMC and LFMC.

At 40% fill, 4-inch conduit holds 8 500 kcmil THHN conductors in EMT, 7 in rigid (RMC), 7 in PVC Schedule 40 and 6 in PVC Schedule 80.