Free NEC conduit fill calculator with full fill charts. Enter your wires to get the fill percentage and the minimum conduit size for EMT, PVC, RMC, IMC, ENT, FMC and LFMC, plus how many wires fit in each trade size (Chapter 9, Tables 1, 4 and 5).
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Quick answer: NEC Chapter 9, Table 1 limits the wires in a conduit to 40% of its internal area for 3 or more conductors, 31% for 2 conductors and 53% for 1 conductor. Add up the Table 5 area of every wire (grounds included), then pick the smallest conduit whose Table 4 area at that percentage is at least as large. The calculator above does it in one step, and the conduit fill chart and wires-per-conduit tables below give the answers for every size.
The National Electrical Code regulates the volume of conductors inside a raceway to prevent excessive heat buildup and avoid damaging conductor insulation during pulling operations.
NEC Chapter 9 Table 1 Fill Rules:
1 Conductor: Maximum allowable fill is 53% of total interior conduit cross-sectional area.
2 Conductors: Maximum allowable fill is 31% of total interior conduit area (lower to prevent jamming / wedging).
3 or More Conductors: Maximum allowable fill is 40% of total interior conduit area.
Conduit Nipples (§310.15(C)(1) & Chapter 9 Note 4): Where conduit or tubing does not exceed 24 inches (600 mm) in length, raceway fill can be increased to 60% and bundling ampacity derating does not apply. Choose "Yes" under Conduit nipple in the calculator to use this limit.
Using the calculator
Pick the conduit type (EMT, PVC Schedule 40, RMC and so on) and your trade size.
Choose the wire insulation. THHN/THWN-2 and XHHW have different Table 5 areas, so pick the one on your wire.
Enter each wire size and how many you are pulling. Include the equipment grounding conductor and any neutral. You can mix up to five sizes.
Press Calculate. You get the fill percentage, a pass or fail against the limit, and the minimum conduit size for that raceway type.
Total Wire Area = Σ (Wire Count × Individual Conductor Area from Table 5)Max Allowable Area = Conduit Internal Area (Table 4) × (Max Fill % / 100)% Fill Used = (Total Wire Area / Conduit Internal Area) × 100%Wires That Fit = Conduit Internal Area × 0.40 ÷ One Wire Area (round up at .8 or more, Note 7)
Where:
• Conductor cross-sectional dimensions include insulation from NEC Chapter 9, Table 5.
• Internal raceway dimensions are sourced from NEC Chapter 9, Table 4.
• The last formula applies to 3 or more conductors of the same size; use 0.53 for one wire and 0.31 for two.
NEC reference table
Every chart below is generated from the same NEC Chapter 9 data as the calculator, so the numbers always match. Wire counts come first; the fill areas for each trade size follow.
Conduit fill chart: quick lookup by trade size (THHN/THWN-2)
Find your trade size, then read across for the maximum number of same-size THHN/THWN-2 wires in EMT, IMC, rigid, flexible metal and PVC Schedule 40 conduit at 40% fill. Scroll the table sideways for larger wire sizes.
Trade size
Conduit
#14
#12
#10
#8
#6
#4
#3
#2
#1
#1/0
#2/0
#3/0
#4/0
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
700 kcmil
750 kcmil
1/2"
EMT
12
9
5
3
2
1
1
1
1
1
–
–
–
–
–
–
–
–
–
–
–
IMC
14
10
6
3
2
1
1
1
1
1
1
–
–
–
–
–
–
–
–
–
–
RMC (rigid)
13
9
6
3
2
1
1
1
1
1
–
–
–
–
–
–
–
–
–
–
–
FMC
13
9
6
3
2
1
1
1
1
1
–
–
–
–
–
–
–
–
–
–
–
PVC Schedule 40
11
8
5
3
1
1
1
1
1
1
–
–
–
–
–
–
–
–
–
–
–
3/4"
EMT
22
16
10
6
4
2
1
1
1
1
1
1
1
–
–
–
–
–
–
–
–
IMC
24
17
11
6
4
3
2
1
1
1
1
1
1
–
–
–
–
–
–
–
–
RMC (rigid)
22
16
10
6
4
2
1
1
1
1
1
1
1
–
–
–
–
–
–
–
–
FMC
22
16
10
6
4
2
1
1
1
1
1
1
1
–
–
–
–
–
–
–
–
PVC Schedule 40
21
15
9
5
4
2
1
1
1
1
1
1
1
–
–
–
–
–
–
–
–
1"
EMT
35
26
16
9
7
4
3
3
1
1
1
1
1
1
1
1
–
–
–
–
–
IMC
39
29
18
10
7
4
4
3
2
1
1
1
1
1
1
1
1
–
–
–
–
RMC (rigid)
36
26
17
9
7
4
3
3
1
1
1
1
1
1
1
1
1
–
–
–
–
FMC
33
24
15
9
6
4
3
3
1
1
1
1
1
1
1
1
–
–
–
–
–
PVC Schedule 40
34
25
15
9
6
4
3
3
1
1
1
1
1
1
1
1
–
–
–
–
–
1-1/4"
EMT
61
45
28
16
12
7
6
5
4
3
2
1
1
1
1
1
1
1
1
1
–
IMC
68
49
31
18
13
8
6
5
4
3
3
2
1
1
1
1
1
1
1
1
1
RMC (rigid)
63
46
29
16
12
7
6
5
4
3
2
1
1
1
1
1
1
1
1
1
–
FMC
52
38
24
14
10
6
5
4
3
2
1
1
1
1
1
1
1
1
–
–
–
PVC Schedule 40
60
43
27
16
11
7
6
5
3
3
2
1
1
1
1
1
1
1
1
–
–
1-1/2"
EMT
84
61
38
22
16
10
8
7
5
4
3
3
2
1
1
1
1
1
1
1
1
IMC
91
67
42
24
17
11
9
7
5
4
4
3
2
1
1
1
1
1
1
1
1
RMC (rigid)
85
62
39
22
16
10
8
7
5
4
3
3
2
1
1
1
1
1
1
1
1
FMC
76
56
35
20
14
9
7
6
4
4
3
2
1
1
1
1
1
1
1
1
1
PVC Schedule 40
82
59
37
21
15
9
8
7
5
4
3
3
2
1
1
1
1
1
1
1
1
2"
EMT
138
101
63
36
26
16
13
11
8
7
6
5
4
3
3
2
1
1
1
1
1
IMC
149
109
69
39
28
17
15
12
9
8
6
5
4
3
3
2
2
1
1
1
1
RMC (rigid)
140
102
64
37
27
16
14
11
8
7
6
5
4
3
3
2
2
1
1
1
1
FMC
135
98
62
35
25
16
13
11
8
7
6
5
4
3
3
2
1
1
1
1
1
PVC Schedule 40
135
99
62
36
26
16
13
11
8
7
6
5
4
3
3
2
1
1
1
1
1
2-1/2"
EMT
241
176
111
64
46
28
24
20
15
12
10
8
7
6
5
4
4
3
2
2
1
IMC
211
154
97
56
40
25
21
17
13
11
9
7
6
5
4
4
3
3
2
1
1
RMC (rigid)
200
146
92
53
38
23
20
17
12
10
8
7
6
5
4
3
3
2
1
1
1
FMC
202
147
93
53
38
24
20
17
12
10
9
7
6
5
4
3
3
2
1
1
1
PVC Schedule 40
193
141
89
51
37
22
19
16
12
10
8
7
6
4
4
3
3
2
1
1
1
3"
EMT
364
266
167
96
69
43
36
30
22
19
16
13
11
9
7
6
6
5
4
3
3
IMC
326
238
150
86
62
38
32
27
20
17
14
12
9
8
7
6
5
4
3
3
3
RMC (rigid)
309
225
142
82
59
36
31
26
19
16
13
11
9
7
6
5
5
4
3
3
3
FMC
291
212
134
77
55
34
29
24
18
15
12
10
8
7
6
5
5
4
3
3
2
PVC Schedule 40
299
218
137
79
57
35
30
25
18
15
13
11
9
7
6
5
5
4
3
3
2
3-1/2"
EMT
476
347
219
126
91
56
47
40
29
25
20
17
14
11
10
9
8
6
5
4
4
IMC
436
318
200
115
83
51
43
36
27
23
19
16
13
10
9
8
7
6
5
4
4
RMC (rigid)
412
301
189
109
79
48
41
34
25
21
18
15
12
10
8
7
7
5
4
4
4
FMC
396
289
182
105
76
46
39
33
24
20
17
14
12
9
8
7
6
5
4
4
3
PVC Schedule 40
401
293
184
106
77
47
40
33
25
21
17
14
12
10
8
7
6
5
4
4
3
4"
EMT
608
443
279
161
116
71
60
51
37
32
26
22
18
15
13
11
10
8
7
6
5
IMC
562
410
258
149
107
66
56
47
35
29
24
20
17
13
12
10
9
7
6
5
5
RMC (rigid)
531
387
244
140
101
62
53
44
33
27
23
19
16
13
11
10
8
7
6
5
5
FMC
518
378
238
137
99
61
51
43
32
27
22
18
15
12
11
9
8
7
5
5
4
PVC Schedule 40
517
377
238
137
99
61
51
43
32
27
22
18
15
12
11
9
8
7
5
5
4
5"
RMC (rigid)
833
608
383
221
159
98
83
70
51
43
36
30
25
20
17
15
13
11
9
8
7
PVC Schedule 40
815
594
374
216
156
96
81
68
50
42
35
29
24
20
17
15
13
11
9
8
7
6"
RMC (rigid)
1202
877
552
318
230
141
120
100
74
63
52
43
36
29
25
22
20
16
13
11
11
PVC Schedule 40
1178
859
541
312
225
138
117
98
73
61
51
42
35
28
24
21
19
16
13
11
11
Conduit wire fill chart: how many THHN/THWN-2 wires fit (40% fill)
Maximum number of same-size THHN/THWN-2 conductors per conduit, worked the same way as NEC Annex C (Tables C.1 to C.12). Mixed sizes: add the Table 5 areas, or use the calculator. A dash means not even one wire of that size is permitted.
EMT conduit fill chart (THHN wires per conduit)
Wire size
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
#14
12
22
35
61
84
138
241
364
476
608
#12
9
16
26
45
61
101
176
266
347
443
#10
5
10
16
28
38
63
111
167
219
279
#8
3
6
9
16
22
36
64
96
126
161
#6
2
4
7
12
16
26
46
69
91
116
#4
1
2
4
7
10
16
28
43
56
71
#3
1
1
3
6
8
13
24
36
47
60
#2
1
1
3
5
7
11
20
30
40
51
#1
1
1
1
4
5
8
15
22
29
37
#1/0
1
1
1
3
4
7
12
19
25
32
#2/0
–
1
1
2
3
6
10
16
20
26
#3/0
–
1
1
1
3
5
8
13
17
22
#4/0
–
1
1
1
2
4
7
11
14
18
250 kcmil
–
–
1
1
1
3
6
9
11
15
300 kcmil
–
–
1
1
1
3
5
7
10
13
350 kcmil
–
–
1
1
1
2
4
6
9
11
400 kcmil
–
–
–
1
1
1
4
6
8
10
500 kcmil
–
–
–
1
1
1
3
5
6
8
600 kcmil
–
–
–
1
1
1
2
4
5
7
700 kcmil
–
–
–
1
1
1
2
3
4
6
750 kcmil
–
–
–
–
1
1
1
3
4
5
PVC Schedule 40 conduit fill chart (THHN wires per conduit)
Wire size
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
5"
6"
#14
11
21
34
60
82
135
193
299
401
517
815
1178
#12
8
15
25
43
59
99
141
218
293
377
594
859
#10
5
9
15
27
37
62
89
137
184
238
374
541
#8
3
5
9
16
21
36
51
79
106
137
216
312
#6
1
4
6
11
15
26
37
57
77
99
156
225
#4
1
2
4
7
9
16
22
35
47
61
96
138
#3
1
1
3
6
8
13
19
30
40
51
81
117
#2
1
1
3
5
7
11
16
25
33
43
68
98
#1
1
1
1
3
5
8
12
18
25
32
50
73
#1/0
1
1
1
3
4
7
10
15
21
27
42
61
#2/0
–
1
1
2
3
6
8
13
17
22
35
51
#3/0
–
1
1
1
3
5
7
11
14
18
29
42
#4/0
–
1
1
1
2
4
6
9
12
15
24
35
250 kcmil
–
–
1
1
1
3
4
7
10
12
20
28
300 kcmil
–
–
1
1
1
3
4
6
8
11
17
24
350 kcmil
–
–
1
1
1
2
3
5
7
9
15
21
400 kcmil
–
–
–
1
1
1
3
5
6
8
13
19
500 kcmil
–
–
–
1
1
1
2
4
5
7
11
16
600 kcmil
–
–
–
1
1
1
1
3
4
5
9
13
700 kcmil
–
–
–
–
1
1
1
3
4
5
8
11
750 kcmil
–
–
–
–
1
1
1
2
3
4
7
11
PVC Schedule 80 conduit fill chart (THHN wires per conduit)
Wire size
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
5"
6"
#14
9
17
28
51
70
118
170
265
358
464
736
1055
#12
6
12
20
37
51
86
124
193
261
338
537
770
#10
4
7
13
23
32
54
78
122
164
213
338
485
#8
2
4
7
13
18
31
45
70
95
123
195
279
#6
1
3
5
9
13
22
32
51
68
89
141
202
#4
1
1
3
6
8
14
20
31
42
54
86
124
#3
1
1
3
5
7
12
17
26
35
46
73
105
#2
1
1
2
4
6
10
14
22
30
39
61
88
#1
–
1
1
3
4
7
10
16
22
29
45
65
#1/0
–
1
1
2
3
6
9
14
18
24
38
55
#2/0
–
1
1
1
3
5
7
11
15
20
32
46
#3/0
–
1
1
1
2
4
6
9
13
17
26
38
#4/0
–
–
1
1
1
3
5
8
10
14
22
31
250 kcmil
–
–
1
1
1
3
4
6
8
11
18
25
300 kcmil
–
–
–
1
1
2
3
5
7
9
15
22
350 kcmil
–
–
–
1
1
1
3
5
6
8
13
19
400 kcmil
–
–
–
1
1
1
3
4
6
7
12
17
500 kcmil
–
–
–
1
1
1
2
3
5
6
10
14
600 kcmil
–
–
–
–
1
1
1
3
4
5
8
12
700 kcmil
–
–
–
–
1
1
1
2
3
4
7
10
750 kcmil
–
–
–
–
1
1
1
2
3
4
7
9
Rigid (RMC) conduit fill chart (THHN wires per conduit)
Wire size
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
5"
6"
#14
13
22
36
63
85
140
200
309
412
531
833
1202
#12
9
16
26
46
62
102
146
225
301
387
608
877
#10
6
10
17
29
39
64
92
142
189
244
383
552
#8
3
6
9
16
22
37
53
82
109
140
221
318
#6
2
4
7
12
16
27
38
59
79
101
159
230
#4
1
2
4
7
10
16
23
36
48
62
98
141
#3
1
1
3
6
8
14
20
31
41
53
83
120
#2
1
1
3
5
7
11
17
26
34
44
70
100
#1
1
1
1
4
5
8
12
19
25
33
51
74
#1/0
1
1
1
3
4
7
10
16
21
27
43
63
#2/0
–
1
1
2
3
6
8
13
18
23
36
52
#3/0
–
1
1
1
3
5
7
11
15
19
30
43
#4/0
–
1
1
1
2
4
6
9
12
16
25
36
250 kcmil
–
–
1
1
1
3
5
7
10
13
20
29
300 kcmil
–
–
1
1
1
3
4
6
8
11
17
25
350 kcmil
–
–
1
1
1
2
3
5
7
10
15
22
400 kcmil
–
–
1
1
1
2
3
5
7
8
13
20
500 kcmil
–
–
–
1
1
1
2
4
5
7
11
16
600 kcmil
–
–
–
1
1
1
1
3
4
6
9
13
700 kcmil
–
–
–
1
1
1
1
3
4
5
8
11
750 kcmil
–
–
–
–
1
1
1
3
4
5
7
11
IMC conduit fill chart (THHN wires per conduit)
Wire size
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
#14
14
24
39
68
91
149
211
326
436
562
#12
10
17
29
49
67
109
154
238
318
410
#10
6
11
18
31
42
69
97
150
200
258
#8
3
6
10
18
24
39
56
86
115
149
#6
2
4
7
13
17
28
40
62
83
107
#4
1
3
4
8
11
17
25
38
51
66
#3
1
2
4
6
9
15
21
32
43
56
#2
1
1
3
5
7
12
17
27
36
47
#1
1
1
2
4
5
9
13
20
27
35
#1/0
1
1
1
3
4
8
11
17
23
29
#2/0
1
1
1
3
4
6
9
14
19
24
#3/0
–
1
1
2
3
5
7
12
16
20
#4/0
–
1
1
1
2
4
6
9
13
17
250 kcmil
–
–
1
1
1
3
5
8
10
13
300 kcmil
–
–
1
1
1
3
4
7
9
12
350 kcmil
–
–
1
1
1
2
4
6
8
10
400 kcmil
–
–
1
1
1
2
3
5
7
9
500 kcmil
–
–
–
1
1
1
3
4
6
7
600 kcmil
–
–
–
1
1
1
2
3
5
6
700 kcmil
–
–
–
1
1
1
1
3
4
5
750 kcmil
–
–
–
1
1
1
1
3
4
5
ENT (flexible PVC) conduit fill chart (THHN wires per conduit)
Wire size
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
#14
11
21
34
60
82
135
#12
8
15
25
43
59
99
#10
5
9
15
27
37
62
#8
3
5
9
16
21
36
#6
1
4
6
11
15
26
#4
1
2
4
7
9
16
#3
1
1
3
6
8
13
#2
1
1
3
5
7
11
#1
1
1
1
3
5
8
#1/0
1
1
1
3
4
7
#2/0
–
1
1
2
3
6
#3/0
–
1
1
1
3
5
#4/0
–
1
1
1
2
4
250 kcmil
–
–
1
1
1
3
300 kcmil
–
–
1
1
1
3
350 kcmil
–
–
1
1
1
2
400 kcmil
–
–
–
1
1
1
500 kcmil
–
–
–
1
1
1
600 kcmil
–
–
–
1
1
1
700 kcmil
–
–
–
–
1
1
750 kcmil
–
–
–
–
1
1
Flexible metal conduit (FMC) fill chart (THHN wires per conduit)
Wire size
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
#14
4
13
22
33
52
76
135
202
291
396
518
#12
3
9
16
24
38
56
98
147
212
289
378
#10
1
6
10
15
24
35
62
93
134
182
238
#8
1
3
6
9
14
20
35
53
77
105
137
#6
1
2
4
6
10
14
25
38
55
76
99
#4
–
1
2
4
6
9
16
24
34
46
61
#3
–
1
1
3
5
7
13
20
29
39
51
#2
–
1
1
3
4
6
11
17
24
33
43
#1
–
1
1
1
3
4
8
12
18
24
32
#1/0
–
1
1
1
2
4
7
10
15
20
27
#2/0
–
–
1
1
1
3
6
9
12
17
22
#3/0
–
–
1
1
1
2
5
7
10
14
18
#4/0
–
–
1
1
1
1
4
6
8
12
15
250 kcmil
–
–
–
1
1
1
3
5
7
9
12
300 kcmil
–
–
–
1
1
1
3
4
6
8
11
350 kcmil
–
–
–
1
1
1
2
3
5
7
9
400 kcmil
–
–
–
–
1
1
1
3
5
6
8
500 kcmil
–
–
–
–
1
1
1
2
4
5
7
600 kcmil
–
–
–
–
–
1
1
1
3
4
5
700 kcmil
–
–
–
–
–
1
1
1
3
4
5
750 kcmil
–
–
–
–
–
1
1
1
2
3
4
Liquidtight (LFMC) conduit fill chart (THHN wires per conduit)
Wire size
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
#14
8
13
22
36
63
81
134
201
308
401
523
#12
5
9
16
26
46
59
97
146
225
292
381
#10
3
6
10
16
29
37
61
92
141
184
240
#8
1
3
6
9
16
21
35
53
81
106
138
#6
1
2
4
7
12
15
25
38
59
76
100
#4
1
1
2
4
7
9
15
23
36
47
61
#3
1
1
1
3
6
8
13
20
30
40
52
#2
1
1
1
3
5
7
11
17
26
33
44
#1
–
1
1
1
4
5
8
12
19
25
32
#1/0
–
1
1
1
3
4
7
10
16
21
27
#2/0
–
–
1
1
2
3
6
8
13
17
23
#3/0
–
–
1
1
1
3
5
7
11
14
19
#4/0
–
–
1
1
1
2
4
6
9
12
15
250 kcmil
–
–
–
1
1
1
3
5
7
10
12
300 kcmil
–
–
–
1
1
1
3
4
6
8
11
350 kcmil
–
–
–
1
1
1
2
3
5
7
9
400 kcmil
–
–
–
–
1
1
1
3
5
6
8
500 kcmil
–
–
–
–
1
1
1
2
4
5
7
600 kcmil
–
–
–
–
1
1
1
1
3
4
6
700 kcmil
–
–
–
–
1
1
1
1
3
4
5
750 kcmil
–
–
–
–
–
1
1
1
3
3
5
XHHW-2 conduit fill chart
XHHW-2 has a thicker insulation than THHN in the small sizes (#14 to #6), so fewer wires fit. From #4 up the two are almost the same size.
EMT: XHHW-2 wires per conduit
Wire size
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
#14
8
15
25
43
58
96
168
254
332
424
#12
6
11
19
33
45
74
129
195
255
326
#10
5
8
14
24
33
55
96
145
190
243
#8
2
5
8
13
18
30
53
81
105
135
#6
1
3
6
10
14
22
39
60
78
100
#4
1
2
4
7
10
16
28
43
56
72
#3
1
1
3
6
8
14
24
36
48
61
#2
1
1
3
5
7
11
20
31
40
51
#1
1
1
1
4
5
8
15
23
30
38
#1/0
1
1
1
3
4
7
13
19
25
32
#2/0
–
1
1
2
3
6
10
16
21
27
#3/0
–
1
1
1
3
5
9
13
17
22
#4/0
–
1
1
1
2
4
7
11
14
18
250 kcmil
–
–
1
1
1
3
6
9
12
15
300 kcmil
–
–
1
1
1
3
5
8
10
13
350 kcmil
–
–
1
1
1
2
4
7
9
11
400 kcmil
–
–
–
1
1
1
4
6
8
10
500 kcmil
–
–
–
1
1
1
3
5
6
8
600 kcmil
–
–
–
1
1
1
2
4
5
6
700 kcmil
–
–
–
–
1
1
2
3
4
6
750 kcmil
–
–
–
–
1
1
1
3
4
5
PVC Schedule 40: XHHW-2 wires per conduit
Wire size
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
5"
6"
#14
8
14
24
42
57
94
135
209
280
361
568
822
#12
6
11
18
32
44
72
103
160
215
277
436
631
#10
4
8
13
24
32
54
77
119
160
206
325
470
#8
2
4
7
13
18
30
43
66
89
115
181
261
#6
1
3
5
10
13
22
32
49
66
85
134
193
#4
1
2
4
7
9
16
23
35
48
61
97
140
#3
1
1
3
6
8
13
19
30
40
52
82
118
#2
1
1
3
5
7
11
16
25
34
44
69
99
#1
1
1
1
3
5
8
12
19
25
32
51
74
#1/0
1
1
1
3
4
7
10
16
21
27
43
62
#2/0
–
1
1
2
3
6
8
13
17
23
36
52
#3/0
–
1
1
1
3
5
7
11
14
19
30
43
#4/0
–
1
1
1
2
4
6
9
12
15
24
35
250 kcmil
–
–
1
1
1
3
5
7
10
13
20
29
300 kcmil
–
–
1
1
1
3
4
6
8
11
17
25
350 kcmil
–
–
1
1
1
2
3
5
7
9
15
22
400 kcmil
–
–
–
1
1
1
3
5
6
8
13
19
500 kcmil
–
–
–
1
1
1
2
4
5
7
11
16
600 kcmil
–
–
–
1
1
1
1
3
4
5
9
13
700 kcmil
–
–
–
–
1
1
1
3
4
5
8
11
750 kcmil
–
–
–
–
1
1
1
2
3
4
7
11
RMC (rigid): XHHW-2 wires per conduit
Wire size
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
5"
6"
#14
9
15
25
44
59
98
140
215
288
370
581
839
#12
7
12
19
33
45
75
107
165
221
284
446
644
#10
5
9
14
25
34
56
80
123
164
212
332
480
#8
3
5
8
14
19
31
44
68
91
118
185
267
#6
1
3
6
10
14
23
33
51
68
87
137
197
#4
1
2
4
7
10
16
24
37
49
63
99
143
#3
1
1
3
6
8
14
20
31
41
53
84
121
#2
1
1
3
5
7
12
17
26
35
45
70
101
#1
1
1
1
4
5
9
12
19
26
33
52
76
#1/0
1
1
1
3
4
7
10
16
22
28
44
64
#2/0
–
1
1
2
3
6
9
13
18
23
37
53
#3/0
–
1
1
1
3
5
7
11
15
19
30
44
#4/0
–
1
1
1
2
4
6
9
12
16
25
36
250 kcmil
–
–
1
1
1
3
5
7
10
13
20
30
300 kcmil
–
–
1
1
1
3
4
6
9
11
18
25
350 kcmil
–
–
1
1
1
2
3
6
7
10
15
22
400 kcmil
–
–
1
1
1
2
3
5
7
9
14
20
500 kcmil
–
–
–
1
1
1
2
4
5
7
11
16
600 kcmil
–
–
–
1
1
1
1
3
4
6
9
13
700 kcmil
–
–
–
1
1
1
1
3
4
5
8
11
750 kcmil
–
–
–
–
1
1
1
3
4
5
7
11
*Counts follow the NEC Annex C method for conductors of the same size: Table 4 area × Table 1 percentage ÷ Table 5 area, rounded up to the next whole wire when the decimal is 0.8 or more (Chapter 9, Note 7). Where only 1 or 2 wires fit, the 53% and 31% limits apply. For mixed wire sizes, Note 7 does not apply, so use the calculator.
Conduit fill area chart: 53%, 31%, 40% and 60% limits by size
Areas are in square inches. "Nipple" is a raceway 24 inches or shorter (60% fill).
*Source: NEC Chapter 9, Table 1 (fill percentages) and Table 4 (dimensions and percent area of conduit and tubing). Use the 40% column for most installations.
Worked example, step by step
Example Calculation: Sizing EMT for (4) #3/0 THHN + (1) #6 Ground
Scenario: You are pulling 4 circuit conductors (#3/0 AWG THHN) and 1 equipment grounding conductor (#6 AWG THHN) in Electrical Metallic Tubing (EMT).
Step 1 (Find Conductor Areas from Table 5): • (4) #3/0 THHN = 4 × 0.2679 in² = 1.0716 in² • (1) #6 THHN = 1 × 0.0507 in² = 0.0507 in² • Total Conductor Area = 1.1223 in²
Step 2 (Determine Fill Limit): Since count is 5 conductors (3+), max fill is 40%.
In 1/2-inch EMT at the 40% limit you can pull up to 12 #14, 9 #12, 5 #10 or 3 #8 THHN conductors of the same size. In 3/4-inch EMT the counts are 22, 16, 10 and 6. In 1-inch EMT they are 35, 26, 16 and 9. Mixed sizes need the area method: add each wire's Table 5 area and compare the total with 40% of the conduit area.
In 3/4-inch conduit, #12 THHN fits up to 16 wires in EMT, 16 in rigid (RMC), 17 in IMC, 15 in PVC Schedule 40 and 12 in PVC Schedule 80 at 40% fill. PVC Schedule 80 holds fewer wires because its walls are thicker.
Look up each conductor's area in Chapter 9, Table 5 and multiply by the number of wires. Add them to get the total wire area. Find the conduit's internal area in Table 4 and multiply it by the Table 1 limit (53% for one wire, 31% for two, 40% for three or more). If the total wire area is no larger than that figure, the fill passes. The calculator on this page does all of this and also returns the smallest conduit that works.
Chapter 9, Table 1 allows wires to take up no more than 40% of a conduit's internal cross-sectional area when three or more conductors are installed. The limit is 53% for a single conductor and 31% for two conductors. The extra air space keeps heat down and makes pulling easier without damaging insulation.
Yes. Even though equipment grounding conductors (EGCs) do not carry current during normal operation (and thus are excluded from ampacity derating under §310.15(C)(1)), their physical cross-sectional area takes up space in the raceway and must be counted in Chapter 9 Table 1 conduit fill calculations.
Three #12 THHN (3 × 0.0133 in²) plus one #14 THHN (0.0097 in²) total 0.0496 in². That is within the 40% limit of 1/2-inch EMT, so 1/2-inch EMT is the smallest size that passes. Always check the result for your own wire mix in the calculator.
Four #10 THHN (4 × 0.0211 in²) plus one #12 THHN (0.0133 in²) total 0.0977 in². The smallest EMT that passes at 40% fill is 1/2-inch EMT. For three #4/0 THHN and a #2 ground the smallest EMT is 2-inch.
Use the insulation printed on your wire. Table 5 gives different areas for THHN/THWN-2 and XHHW/XHHW-2 (for example #12 is 0.0133 in² for THHN and 0.0181 in² for XHHW). Choosing the wrong one can make an overfilled conduit look compliant, so set the Insulation type field before you calculate.
Schedule 80 PVC is manufactured with extra-thick sidewalls to resist physical damage (§352.10(F)). Because the outside diameter is standard, the internal diameter and total cross-sectional area are substantially smaller than Schedule 40 PVC or thin-wall EMT.
Under Chapter 9, Table 1, Note 4, where conduit or tubing sections do not exceed 24 inches (600 mm) in length between enclosures, the maximum allowable fill is increased from 40% to 60%, and ampacity adjustment factors (derating) do not apply. Select "Yes" under Conduit nipple in the calculator to apply it.
Yes. Electricians often call conduit "pipe", so a pipe fill chart, conduit wire fill chart and NEC conduit fill chart all mean the same thing: the number of wires of one size allowed in each conduit trade size. The charts on this page cover EMT, PVC Schedule 40 and 80, rigid (RMC), IMC, ENT, FMC and LFMC.
At 40% fill, 4-inch conduit holds 8 500 kcmil THHN conductors in EMT, 7 in rigid (RMC), 7 in PVC Schedule 40 and 6 in PVC Schedule 80.