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Circuit Breakers

This animation shows the internal mechanism of a circuit breaker and how it automatically cuts off electrical power during a fault.

A circuit breaker detects overcurrent or short-circuit conditions and quickly separates its contacts to protect wiring, appliances, and the entire electrical system.

Key Components:

  • Incoming & Outgoing Terminals: Where electrical power enters and leaves the breaker.
  • Contacts: Open or close the circuit. They separate instantly during a fault.
  • Bimetallic Strip (Thermal Protection): Bends when heated by overload current, triggering a slow trip.
  • Electromagnetic Coil (Magnetic Protection): Detects short circuits by creating a strong magnetic pull for fast tripping.
  • Operating Lever / Switch: Allows manual ON/OFF control and indicates trip status.
  • Latch & Spring System: Releases the internal mechanism to open contacts when a fault occurs.

Working Principle:

A circuit breaker has two protection mechanisms:

1. Thermal Trip (Overload Protection)

  • When current exceeds the rated value for some time, → the bimetallic strip heats up and bends.
  • This movement releases the latch, causing the contacts to open.
  • Used for gradual overloads, like too many appliances running at once.

2. Magnetic Trip (Short-Circuit Protection)

  • A sudden, very high current creates a strong magnetic field in the coil.
  • The coil instantly pulls the plunger, releasing the latch.
  • Contacts open immediately to stop dangerous fault currents.

Once tripped, the breaker must be reset manually after the fault is cleared.

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⚡ Tip:

Circuit breakers combine thermal and magnetic protection, making them far safer and more reliable than traditional fuses.

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Md Nazmul Islam
Md Nazmul Islam
5+ years of experience in Android and iOS app development. Educational background in Electrical Engineering. Contributing to the EEE community through creative work at Voltage Lab. For any business development or discussion, feel free to follow and message me on LinkedIn (link below).

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